Subaru STi TIMING BELT User Manual

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STi TIMING BELT
INSTRUCTIONS
Thank you for your purchase of SPT Performance Parts.
The following instructions have been provided to you as a courtesy
of Subaru of America, Inc.
Installation instructions are intended only for certified trained
automotive technicians or those with the necessary automotive
knowledge to properly complete the job. In some cases, special
tools may be required. Installation should never be undertaken by
unqualified persons or by those lacking the necessary tools and
facilities.
Subaru of America, Inc. reserves the right to alter these installation
instructions at any time without prior notification to customers.
http://www.spt.subaru.com
11/2003
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Summary of Contents

Page 1 - INSTRUCTIONS

STi TIMING BELTINSTRUCTIONSThank you for your purchase of SPT Performance Parts.The following instructions have been provided to you as a courtesyof S

Page 2 - STi PERFORMANCE TIMING BELT

9Install the timing beltCrankshaft and camshaft sprocket alignment(1) Align mark (A) on the crankshaft sprocketwith mark on the oil pump cover at cyli

Page 3 - Remove the timing belt cover

10and exhaust camshaft sprockets are aligned.)(4) Align single line mark (A) on left-hand exhaustcamshaft sprocket with notch (B) on beltcover by turn

Page 4 - Remove the timing belt

11engine can be independently rotated with thetiming belts removed. As can be seen from thefigure, if the intake and exhaust valves are liftedsimultan

Page 5

12intake and exhaust valves to lift simultaneously,resulting in interference with their heads.7) Installation of timing belt:Align the alignment mark

Page 6 - 3: 28 tooth length

138) Install the belt idlers.Tightening torque:39 N·m (4.0 kgf-m, 28.9 ft-lb)CAUTION:Make sure that the marks on the timing belt andsprockets are alig

Page 7

14(11) Tighten the remaining bolts.Tightening torque:9.8 N·m (1.0 kgf-m, 7.2 ft-lb)

Page 8

15Install the timing belt cover1) Install the front belt cover (C).Tightening torque:5 N·m (0.5 kgf-m, 3.6 ft-lb)2) Install the right-hand belt cover

Page 9

16Tightening torque:5 N·m (0.5 kgf-m, 3.6 ft-lb)3) Install the left-hand belt cover (A).Tightening torque:5 N·m (0.5 kgf-m, 3.6 ft-lb)Install the cran

Page 10 - Install the timing belt

17CAUTION:If the tightening angle of crankshaft pulley boltis less than 45 degrees, the bolt should be damaged.In this case, the bolt must be replaced

Page 11

18Tightening torque:Lock bolt through bolt:25 N·m (2.5 kgf-m, 18 ft-lb)Slider bolt:8 N·m (0.8 kgf-m, 5.5 ft-lb)17) Install the belt cover.

Page 12 - (B) Exhaust camshaft

1STi PERFORMANCE TIMING BELTTiming Belt Installation InstructionsRemove the serpentine beltsALTERNATOR / POWER STEERING BELT1) Remove the belt cover.2

Page 13

23) Remove the A/C belt.4) Remove the A/C belt tensioner.Remove the crankshaft pulley1) Remove the crankshaft pulley bolt. To lockcrankshaft, use:ST 4

Page 14

32) Remove the right-hand belt cover (B).3) Remove the front belt cover (C).Remove the timing belt1) Remove the timing belt guides. (MT vehicle)

Page 15 - Tightening torque:

42) If the alignment mark and/or arrow mark (whichindicates rotation direction) on timing belt fadeaway, put new marks before removing the timingbelt

Page 16 - Install the timing belt cover

5Z1: 54.5 tooth lengthZ2: 51 tooth lengthZ3: 28 tooth length3) Remove the belt idler (A).

Page 17 - Install the crankshaft pulley

64) Remove the timing belt.CAUTION:After the timing belt has been removed, neverrotate the intake and exhaust, camshaft sprocket.If the camshaft sproc

Page 18

7Install the automatic belt tension adjuster assembly and beltidlerCAUTION:• Always use a vertical type pressing tool tomove the adjuster rod down.• D

Page 19

84) Install the automatic belt tension adjuster assembly.Tightening torque:39 N·m (4.0 kgf-m, 28.9 ft-lb)

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