Subaru Impreza 2004 User Manual Page 100
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PM-24
PERIODIC MAINTENANCE SERVICES
Clutch System
14.Clutch System
A: INSPECTION AND ADJUSTMENT
1. MECHANICAL CLUTCH TYPE
1) Inspect the free play of clutch pedal by operating
pedal by hand.
If it is out of the specified value, adjust it by turning
wing nut on engine side of clutch cable at release
fork.
Tightening torque
(Adjusting nut on release fork):
4.4 — 7.4 N·m
(0.45 — 0.75 kgf-m, 3.3 — 5.4 ft-lb)
Standard free play A:
10 — 20 mm (0.39 — 0.79 in)
Fork lever free play allowance A:
2 — 4 mm (0.08 — 0.16 in)
2) Pedal-to-floor plate gap in disengaged position.
(1) With the engine idling, pull the parking brake
lever completely.
(2) Slowly depress the clutch pedal while mov-
ing shift lever into reverse.
(3) Stop depressing the clutch pedal when
gearshifting is complete. With the clutch pedal in
this position, measure the distance between the
upper side of pedal pad and the lower end of
front panel (intersection of front panel with floor).
Check that the measured value is within the
specification.
Standard:
80 mm (3.15 in) or more
3) Pedal height
Check that the clutch pedal pad surface is level
with or higher than brake pedal pad surface.
2. HYDRAULIC CLUTCH TYPE
1) Push the release lever to retract the push rod of
the operating cylinder and check if the fluid level in
the clutch reservoir tank rises or not.
NON-TURBO MODEL
TURBO MODEL
2) If the fluid level rises, pedal free play is correct.
3) If the fluid level does not rise, or the push rod
cannot be retracted, adjust the clutch pedal. <Ref.
to CL-40, Clutch Pedal.>
4) Check the fluid level using the scale on the out-
side of the clutch master cylinder tank (A). If the lev-
el is below “MIN” (B), inspect the clutch master
cylinder, operating cylinder and hydraulic line for
fluid leaks. If fluid leaks are found, repair or replace.
If fluid leaks are not found, add clutch fluid to bring
it up to “MAX” (C) of clutch reservoir tank.
(1) Full stroke: 25.5 mm (1 in)
PM-00151
A
PM-00152
A
(1)
(A) Release lever
(B) Push rod
(C) Operating cylinder
(A) Release lever
(B) Push rod
(C) Operating cylinder
PM-00075
(A)
(C)
(B)
PM-00101
(A)
(B)
(C)
- 2004 Model Year 1
- GENERAL INFORMATION 3
- FOREWORD 5
- 1. Foreword 6
- HOW TO USE THIS MANUAL 7
- 1. How to Use This Manual 8
- Tightening torque: 10
- How to Use This Manual 11
- SPECIFICATIONS 13
- 1. Impreza 14
- B: ENGINE 15
- C: ELECTRICAL 15
- D: TRANSMISSION 16
- E: STEERING 16
- F: SUSPENSION 16
- G: BRAKE 17
- I: CAPACITY 17
- J: WEIGHT 18
- 2. RHD MODEL 29
- PRECAUTION 37
- 1. Precaution 38
- 7. LIFTS AND JACKS 41
- 8. TIE-DOWNS 42
- 9. TOWING 44
- NT-00023 45
- NT-00024 45
- NT-00025 45
- NT-00026 45
- NT-00068 46
- NT-00069 46
- 11.TRAINING 47
- 12.GENERAL SCAN TOOL 47
- IDENTIFICATION 49
- 1. Identification 50
- Identification 51
- RECOMMENDED MATERIALS 57
- 1. Recommended Materials 58
- GASOLINE 59
- 10W-30 or 10W-40 60
- 0W-20 Recommend 60
- 5W-30 Recommend 60
- Recommended Materials 61
- PRE-DELIVERY INSPECTION 65
- 1. Pre-delivery Inspection 66
- Pre-delivery Inspection 67
- PI-00119 73
- PI-00120 73
- PI-00121 73
- 1. General Description 78
- 2. Schedule 79
- Schedule 80
- B: MAINTENANCE SCHEDULE 2 81
- 3. Engine Oil 83
- Engine Oil 84
- B: INSPECTION 84
- 4. Engine Oil Filter 85
- 5. Spark Plugs 86
- 6. V-belt 87
- 7. Timing Belt 89
- Timing Belt 90
- 8. Fuel Line 92
- 9. Fuel Filter 93
- 10.Air Cleaner Element 94
- 11.Cooling System 95
- Cooling System 96
- 12.Coolant 97
- PERATURE 98
- CENTRATION OF THE COOLANT 98
- 13.Idle Mixture 99
- PM-00101 100
- Clutch System 101
- 15.Transmission Gear Oil 102
- 16.Hill-holder System 103
- A: INSPECTION 104
- B: REPLACEMENT 104
- 2. ATF FILTER 105
- A: REPLACEMENT 106
- PM-00102 107
- 19.Brake Line 108
- Brake Line 109
- 20.Brake Fluid 110
- 21.Disc Brake Pads and Discs 111
- 22.Brake Linings and Drums 112
- Brake Linings and Drums 113
- B: ADJUSTMENT 113
- 23.Suspension 114
- Suspension 115
- 24.Wheel Bearing 116
- Wheel Bearing 117
- 25.Axle Boots & Joints 118
- SRS AIRBAG 119
- 4. TIE-ROD 120
- 5. POWER STEERING FLUID LEVEL 120
- 9. GEARBOX BOOTS 121
- 10.FITTING BOLTS AND NUTS 121
- PERIODIC MAINTENANCE SERVICES 122
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